Infrastructure
The Infrastructure
Our well-built factories, facilities and manufacturing units have been established with high end technology and infrastructure. Being one of the largest manufacturing units, we have grown over the years in terms of production as well as sales. The costs, amenities and services have been instituted of high grade and such services have eased the operations of the industry. Multiple facilities for the purpose of production of first-class fabrics have been set up.
The company has its own administrative building measuring 10000 sq.ft
Dyeing unit under tie-up having cheese – with a capacity of min 10000 kgs per day.
There are nearly 350 auto looms running for the company throughout the year in own and contract basis. Master weavers & skilled & experienced labourers are engaged in the activity.
Finishing of fabric done in a state of art processing house under contract basis.
The procedures which formulate the policy adhered by Company to ensure a niche for itself are
• Usage of best and appropriate raw materials
• Latest technology and advanced machinery to provide finest fabrics
• Complete quality control at each stage of production
• Skilful finish & best Quality approach
• Competitive price of quality products
• Commitment towards quality standards and timely deliveries
| Capacity | Description |
|---|---|
| IN HOUSE LOOMS | 2.5 Million METERS PER annum => Air Jet Looms – 50 Nos => Having tie up with 350 looms for job work – production capacity – 8.0 to 9.0 million mtrs per annum. |
| DYEING (CONT | CHESSE [HTMP] |
| CAPACITY | CHEESE - 10 TONS / per day production |
| PROCESSING | De –SIZING , SANFORISING, BRUSHING, PEACH FINISHING CHAMBER STENTER, |
| TYPES OF FINISHINGS | SILICON SOFT FINISH, BRUSHING & PEACH FINISH |
DYEING UNIT
Our finest facilities like Weaving, Warping, Dyeing, Processing and other such amenities are well equipped with advance technology and automated systems for producing first-rated goods. With units of high capacities and elaborate processing segments, yarns and fabrics can be manufactured in a hassle-free atmosphere.
We process all kinds for 100% cotton,100% viscose,100% organic cotton,100% BCI cotton , Sustainable Fibre and yarn . We specialize in dyeing all variants of cotton blends . Our production methods deploy tools to deliver exactness in processing and maintaining specific requirements.
We are a market leader and clients trust our technical abilities and also recognize the value we provide in terms of production and services. It is our constant and precisely calculated techniques that enable us to carefully match technical aspects and customer requirements. Right from enquiry to dyeing and processing till delivery we ensure we are a step ahead.
Our philosophy is to set highest business practices and standards in every aspect of production and process and constantly remind ourselves of our responsibility to the Environment. It is our belief that sustainable and profitable long term success of a company depends on its commitment to its clients. Our dedication to serve our customers enables us to continually grow and expand our workforce.
Capacity for yarn dyeing - per day production – 10 tons / Monthly 300 tons
Capacity for melange yarn – per day production – 7 tons / Monthly 200 tons
WARPING & SIZING UNIT
Single count yarn is generally sized through sizing machine which is generally used to provide strength to the yarn. Warping is the process where cones are winded onto warping beam of length
Capacity for sizing & warping – per day production – 2.5 lakhs meters / Monthly 62 Lakhs meters
IN-HOUSE LAB FACILITIES
H & M STANDARD TESTING IN OUR LAB FOR FEW TEST
· PH TEST
· Color Fastness to Crocking – Wet & Dry .
· Dimension Stability – Shrinkage
· GSM
WEAVING UNIT
Our modern and trend-driven collection utilizes the most interesting and appealing weaves and ground-breaking techniques to create truly unique designs. We manufacture high-quality woven products with the current top end technologies. We employ different materials and mixes to produce the perfect fabric. We ensure that we consistently provide high quality fabrics for our customers. Our weaving units are primarily tested regularly for the decisive parameters of the tensile strength, yarn count, hairiness, twists etc. to provide yarns of the finest quality.
| IN HOUSE LOOMS | 2.5 Million Meters Per Annum => Air Jet Looms – 50 No's => Having Tie-up with 350 looms for job work |
|---|
Autoloom Factories
We have 350 auto looms for plain weave, chambrey, twill weave, self dobby, extra dobby, oxford weave, seer Sucker. The advantage of producing fabrics is auto looms is that the fabric will be heavier and wider than the power loom and the quality will be much better. All our auto loom machines are imported .
New generation, high technology preparatory advanced Air Jet, Rapier, Sulzer Weaving machines to weave over 6 million meters per annum of most complex woven/ dobby designs is our major strength. We can handle a diverse range of woven fabrics from yarn counts between fine counts 40s, 50s, 60s, 80s, 2/40s, 2/60s, 2/80s, 2/100s and 2/120s in 6 to 8 colored weft patterns.
First-class washing and checking units lay the foundation for the manufacturing of premium fabric. Thus, we employ our products in this procedure to ensure high-quality. The ideal interaction of urbane technological designs with inventive computer technology denotes that the latest weaving systems truly stand out. We can design and create an impressive collection of technically innovative, contemporary, stylish, high performance fabrics. We create the necessary conditions for the purpose of manufacturing extremely high-quality, flawless fabrics. This way, we ensure the implementation of customers’ wishes with utmost flexibility.
Autoloom Factories
We have 350 auto looms for plain weave, chambrey, twill weave, self dobby, extra dobby, oxford weave, seer Sucker. The advantage of producing fabrics is auto looms is that the fabric will be heavier and wider than the power loom and the quality will be much better. All our auto loom machines are imported .
New generation, high technology preparatory advanced Air Jet, Rapier, Sulzer Weaving machines to weave over 6 million meters per annum of most complex woven/ dobby designs is our major strength. We can handle a diverse range of woven fabrics from yarn counts between fine counts 40s, 50s, 60s, 80s, 2/40s, 2/60s, 2/80s, 2/100s and 2/120s in 6 to 8 colored weft patterns.
First-class washing and checking units lay the foundation for the manufacturing of premium fabric. Thus, we employ our products in this procedure to ensure high-quality. The ideal interaction of urbane technological designs with inventive computer technology denotes that the latest weaving systems truly stand out. We can design and create an impressive collection of technically innovative, contemporary, stylish, high performance fabrics. We create the necessary conditions for the purpose of manufacturing extremely high-quality, flawless fabrics. This way, we ensure the implementation of customers’ wishes with utmost flexibility.
WASHING UNIT
We do, singing, de-sizing ,chamber finish for softness and stiffness improvement then sanforising also.
Special finish for – PEACHING / BRUSHING AND OTHERS
Capacity for washing - per /day production - 50 thousand meters
Capacity for washing – per day production -10 lakhs meters
CHECKING UNIT
1. Fabric inspection method or preparation.
2. Vast Idea on nature of fabric defects (how an error looks and its appearance )
3. Criteria of giving penalty based on defects and defect length.
4. Calculation method of total penalty points for total defects found in a fabric roll or than .
5. A check sheet or format for recoding data .
Fabric inspection method :
4 – POINT SYSTEM